Insulon® Vacuum Jacketed Products for Critical Thermal Management

Concept Group LLC uses proprietary Insulon® technology to manufacture some of the most advanced vacuum jacketed products in the world. With a focus on thermal management for critical fluid transfer applications, Concept Group supplies Insulon® products to industrial manufacturers, OEMs, research labs, and system integrators to help them achieve unparalleled thermal precision in low and high temperature applications.

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Insulon® Sheath for insulating hypodermic cryoneedles transports liquid nitrogen while maintaining safe external touch temperature
High temperature high performance advanced vacuum insulation

Insulon® Vacuum Jacketed Transfer Lines for Thermal Fluid Handling

  • Achieve unparalleled thermal management for fluid transfer lines in critical applications
  • Manufactured with Concept Group’s proprietary Insulon® vacuum insulation for maximum thermal efficiency
  • Unique features include a fully hermetically sealed vacuum space with no pump-out port
  • Option to include Concept Group’s proprietary, high-density multi-layer insulation (MLI)
  • Constructed from 316/316L stainless steel; for even higher temperature applications, alloys such as Inconel and Hastelloy are available
  • Select from a range of end fitting options including compression fitting, adaptors, flanges, flares, VCR, and more
High performance Insulon® vacuum jacketed hoses with proprietary multi-layer insulation

Insulon® Vacuum Jacketed Hose

  • For fluid temperatures from -270 to +815 degrees Celsius
  • Hermetically sealed vacuum space with no pump-out port
  • Fully metallic wetted surfaces
  • Corrugated inner bore
  • Inner bore sizes include 1/4″ ID, 3/8″ ID, 1/2″ ID, 3/4″ ID, and 1″ ID

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Insulon® triple layer vacuum insulated heat exchanger assembly

Insulon® Heat Exchangers

  • For fluid temperatures from -270 to +815 degrees Celsius
  • Triple-layer design (two fluid paths and one layer of vacuum insulation)
  • Option to include fluoropolymer liner for smooth, non-metallic internal bore
  • Inner bore sizes include 1/4″ ID, 3/8″ ID, 1/2″ ID, and 3/4″ ID

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PFA tubing with Insulon® Vacuum Jacketed Hose, Design B - Integrated plug design

Insulon® Fluoropolymer Tubing

  • For fluid temperatures from approximately -200 to +260 degrees Celsius, depending on the fluoropolymer (PTFE, PFA, or FEP)
  • Smooth internal bore
  • Non-metallic wetted surface
  • Inner bore sizes include 1/16″ ID, 1/8″ ID, 1/4″ ID, 3/8″ ID, 1/2″ ID, and 3/4″ ID

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Engineered to optimize thermal management in critical fluid transfer applications.

Aerospace | Chiller Supply & Return Lines | Cleanroom Manufacturing | Cryogenic Fluids | Deposition Gases | Environmental Test Chambers | Exhaust Gases | Food Processing | Heat Transfer Fluids | High Temperature Gases | Industrial Gas Supply | Liquid Argon | Liquid Carbon Dioxide | Liquid Helium | Liquid Hydrogen | Liquid Nitrogen | Liquid Oxygen | OEMs | Pharmaceutical Manufacturing | Precursor Gases | Process Heating and Cooling | Research Laboratories | Quantum Computing | Semiconductor Manufacturing | Scientific Instruments | Steam Transfer | Superconductors | Temperature Control Units (TCUs) | Vacuum Chambers


Insulon® Components for Medical and Surgical Devices

Insulon® components are manufactured in geometries with overall wall thickness under 0.25 mm. These ultra-thin design capabilities make Insulon® components ideal solutions for medical and surgical devices. Often considered an alternative to aerogel and pyrogel, Insulon® delivers thermal solutions where other insulation materials are insufficient or ineffective. Applications include insulated cryoneedles for cryoablation therapies, safe transfer of cold and hot fluids, and storage for temperature-sensitive medications and other materials.

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Custom Insulon® Products for OEMs

Concept Group LLC manufactures custom Insulon® vacuum insulated products with overall wall thicknesses as low as 0.25 mm, depending on overall geometry. These ultra-thin design capabilities make Insulon® components ideal solutions for novel devices across industrial and commercial applications. An easy-to-install alternative to aerogel and pyrogel insulation, Insulon® products deliver thermal management solutions where other materials have proven insufficient or ineffective. Custom Insulon® product development goes through Concept Group’s proven Core Process.

Ultra thin vacuum insulation component displayed with cross section view. Walls as thin as 0.25mm.
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About

Concept Group is the sole and exclusive developer and manufacturer of Insulon® vacuum insulation. All Insulon® vacuum jacketed products are engineered and manufactured in-house at our facility in the United States.

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