Insulon® Technology

Ultra thin, high performance thermal barriers

If you need thermal insulation and traditional insulation materials are proving insufficient or ineffective, Insulon® may be able to help.

We custom design Insulon® thermal barriers to enhance your application’s overall thermal performance. Our goal is to maximize insulation while consuming the minimal amount of space. Insulon® is ideal for cylindrical geometries and can be manufactured into tubes, pipes, cans, containers, and flasks.

​Our engineers work with you to develop a design that fulfills both thermal and geometric requirements, custom building and testing prototypes at our research & development facility. When it’s time for the next step, our manufacturing team puts together semi- or fully-automated cells for rapid, high volume production.

​The end result? An enhanced thermal system for more effective and efficient performance. Contact us today to find out what Insulon® can do for your application.

Contact Us

Ultra thin, high performance thermal barriers

If you need thermal insulation and traditional insulation materials are proving insufficient or ineffective, Insulon® may be able to help.

Contact Us

We custom design Insulon® thermal barriers to enhance your application’s overall thermal performance. Our goal is to maximize insulation while consuming the minimal amount of space. Insulon® is ideal for cylindrical geometries and can be manufactured into tubes, pipes, cans, containers, and flasks.

​Our engineers work with you to develop a design that fulfills both thermal and geometric requirements, custom building and testing prototypes at our research & development facility. When it’s time for the next step, our manufacturing team puts together semi- or fully-automated cells for rapid, high volume production.

​The end result? An enhanced thermal system for more effective and efficient performance. Contact us today to find out what Insulon® can do for your application.

Ultra thin design

The walls of Insulon® components can be as thin as 0.25 mm.

High insulation performance

Insulon® regularly achieves hundreds of degrees temperature difference.

High temperature capabilities

Insulon® has a maximum operating temperature of 1000°C.

Mechanically robust

Insulon® components are mechanically robust and withstand vibration.

Custom design

Insulon® is custom designed for your unique application.

High volume manufacturing

We combine high volume manufacturing with rigorous quality control.

Conserve thermal energy

More efficient performance

Reduce energy demands

Our goal is to maximize thermal insulation performance while consuming minimal space.

Our engineers work with you to custom design Insulon® to suit your application’s unique needs. The majority of Insulon® parts are built with stainless steel; alternative materials include Inconel and other alloys.

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Straight Tubes

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Bent Tubes

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Cans

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Flexible Tubes

Geometries
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High Insulation Performance

Insulon® barriers consistently achieve hundreds of degrees temperature difference between the outer and inner surfaces. One feature that makes Insulon® special is its ability to perform in high temperature and high pressure environments. Rugged metal design makes our insulated components durable and long lasting.

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Applications

Insulon® is used across a variety of industries including aerospace, automotive, batteries/fuel cells, consumer goods, medical and military. Applications range from ultra thin sheaths for hypodermic needles to everyday handheld devices. Every Insulon® part features the same cutting-edge thermal insulation technology, expertly customized to fit your application’s needs.

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How does it work?

Insulon® Technology employs a deep vacuum space between the walls of two coaxial structures to effectively eliminate convective heat transfer. Our proprietary manufacturing process allows our vacuum spaces to be exceptionally thin and effective at a wide range of temperatures (up to 1000°C).

If desired, additional design elements may be included to reduce heat transfer due to radiation.

How is Insulon® different from typical vacuum insulation?
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Protecting Sensitive Components Demo

Schlieren & Thermal Imaging Demo