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Insulon Vacuum Jacketed Hose, High Pressure, Standard, 3/4″ ID

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Insulon Vacuum Jacketed Hose, 3/4″ ID, High Pressure, Standard Vacuum. Outer diameter: 1.62″. Minimum static bend radius: 6.15 in. High-pressure rated to 600 psi at RT (≤100°F / 38°C). Standard vacuum insulation eliminates convection and conduction heat transfer. Compact, low-profile form factor. Recommended for most cryogenic and high-temperature applications. Rated operating temperature: -270°C to 815°C (-454°F to 1500°F). Inner bore: 316/316L stainless steel, fully annealed. Made to order in the USA. ~3 weeks ARO.

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Description

Insulon Vacuum Jacketed Hose — 3/4″ ID, High Pressure, Standard Vacuum. Inner bore: 316/316L stainless steel, fully annealed corrugated tube. Outer diameter: 1.62″. Minimum static bend radius (static installations): 6.15 in.

Standard vacuum insulation maintains a high-vacuum annulus between the inner corrugated bore tube and the outer jacket, eliminating convection and conduction heat transfer. Delivers exceptional thermal performance in the most compact, low-profile form factor available in the Insulon hose product line. Recommended for: most cryogenic transfer applications, chiller fluids to -80°C, transient cryogenic flow (seconds/minutes), liquid CO2, and applications where minimal outer diameter is required.

High Pressure Insulon hose rated to 600 psi at RT (≤100°F / 38°C). MAWP decreases as fluid temperature increases above 100°F — see derating table below. Typical applications: high-pressure cryogenic transfer, propulsion test stands, industrial process lines, hydrogen service at elevated pressures, liquid hydrogen aerospace propellant lines.

Compatible Fluids for Insulon Vacuum Jacketed Hose

  • Cryogenic liquids: liquid nitrogen (LN2), liquid helium (LHe), liquid argon (LAr), liquid oxygen (LOX), liquid natural gas / liquid methane (LNG / LCH4), liquid CO2
  • Hydrogen: liquid hydrogen (LH2) and gaseous hydrogen (GH2). 316/316L stainless steel resists hydrogen embrittlement.
  • Thermal fluids and coolants: glycol/water mixtures, Syltherm 800, Syltherm XLT, Dowtherm Q, Dowtherm J, other synthetic heat transfer fluids, cryo-chiller fluids
  • High-temperature fluids: steam, hot air, exhaust gases, process heating oils
  • Specialty and process gases: GN2, GHe, GAr; semiconductor precursor, carrier, and deposition gases
  • Corrosive media: optional PTFE, PFA, or FEP fluoropolymer liner available — wetted surface becomes chemically inert for broad compatibility

Not compatible with cryo-compressed hydrogen (CcH2). CcH2 operates at pressures exceeding the MAWP of all standard Insulon hose variants. Contact Concept Group for a custom solution. If system pressure at operating temperature exceeds MAWP, apply the derating table below or contact engineering.

Insulon Hose Maximum Allowable Working Pressure (MAWP) by Fluid Temperature — 3/4″ ID, High Pressure

MAWP is constant from cryogenic temperatures through room temperature (≤100°F / 38°C). For fluid temperatures above 100°F, use the derating table below. Round UP to the next 100°F row for conservatism (e.g., a 320°F system uses the 400°F row). All assemblies are pressure tested at 1.5× MAWP per NAHAD Corrugated Metal Hose Assembly Specification Guidelines.

Maximum Fluid Temperature (°F) MAWP (psi) — Insulon Hose 3/4″ ID
100 600
200 546
300 510
400 468
500 462
600 456
700 444
800 438
900 408
1000 280
1100 183
1200 114
1300 75
1400 39
1500 31

Insulon Hose Construction and Custom Ordering Options

  • Inner bore: 316/316L SS, fully annealed corrugated tube. Tube stub OD: 0.750″
  • Outer diameter: 1.62″. Minimum static bend radius: 6.15 in. Contact Concept Group for dynamic bend radius requirements in flexing/moving applications.
  • Optional fluoropolymer liner: PTFE, PFA, or FEP
  • Optional outer braid for abrasion resistance (increases OD)
  • End fittings specified at order: NPT (male/female), compression, VCR/VCO, flanges (CF/ISO-KF/ANSI), tri-clamp/sanitary, flared swivel nuts (CGA/JIC/AN), custom
  • Hose length: 1.5 ft – 65 ft overall including end fittings. Tolerance: ±1.5″ for lengths ≤48″; ±3% for lengths >48″
  • ASTM G93 Level A oxygen cleaning available on request
  • Pressure test certificate available on request
  • 100% functionally tested. ISO 9001:2015. Made to order in the USA. ~3 weeks ARO.

Technical Specifications

Bore Type

Corrugated

End Fittings (optional)

CGA-295 Brass, CGA-295 Stainless Steel, Compression Union, JIC 37-degree Swivel Nut, NPT Female, NPT Male, Tube stub (default)

Hose Inner Diameter (ID)

Hose Operating Temperature (°C)

-270°C to 815°C

Hose Operating Temperature (°F)

-454°F to 1500°F

Lengths

1.5 – 66 feet (0.5 to 20 meters)

Maximum Allowable Working Pressure (MAWP) at Room Temperature

Minimum Bend Radius, Static

6.15 in.

Outer Diameter (OD)

1.62"

Performance Level

Pressure

Tube Stub OD

0.750"

Wetted Surface Material

316 stainless steel

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