Insulon Vacuum Jacketed Hose, High Pressure, Standard, 1/4″ ID
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Insulon Vacuum Jacketed Hose, 1/4″ ID, High Pressure, Standard Vacuum. Outer diameter: 1.05″. Minimum static bend radius: 3.98 in. High-pressure rated to 750 psi at RT (≤100°F / 38°C). Standard vacuum insulation eliminates convection and conduction heat transfer. Compact, low-profile form factor. Recommended for most cryogenic and high-temperature applications. Rated operating temperature: -270°C to 815°C (-454°F to 1500°F). Inner bore: 316/316L stainless steel, fully annealed. Made to order in the USA. ~3 weeks ARO.
Description
Insulon Vacuum Jacketed Hose — 1/4″ ID, High Pressure, Standard Vacuum. Inner bore: 316/316L stainless steel, fully annealed corrugated tube. Outer diameter: 1.05″. Minimum static bend radius (static installations): 3.98 in.
Standard vacuum insulation maintains a high-vacuum annulus between the inner corrugated bore tube and the outer jacket, eliminating convection and conduction heat transfer. Delivers exceptional thermal performance in the most compact, low-profile form factor available in the Insulon hose product line. Recommended for: most cryogenic transfer applications, chiller fluids to -80°C, transient cryogenic flow (seconds/minutes), liquid CO2, and applications where minimal outer diameter is required.
High Pressure Insulon hose rated to 750 psi at RT (≤100°F / 38°C). MAWP decreases as fluid temperature increases above 100°F — see derating table below. Typical applications: high-pressure cryogenic transfer, propulsion test stands, industrial process lines, hydrogen service at elevated pressures, liquid hydrogen aerospace propellant lines.
Compatible Fluids for Insulon Vacuum Jacketed Hose
- Cryogenic liquids: liquid nitrogen (LN2), liquid helium (LHe), liquid argon (LAr), liquid oxygen (LOX), liquid natural gas / liquid methane (LNG / LCH4), liquid CO2
- Hydrogen: liquid hydrogen (LH2) and gaseous hydrogen (GH2). 316/316L stainless steel resists hydrogen embrittlement.
- Thermal fluids and coolants: glycol/water mixtures, Syltherm 800, Syltherm XLT, Dowtherm Q, Dowtherm J, other synthetic heat transfer fluids, cryo-chiller fluids
- High-temperature fluids: steam, hot air, exhaust gases, process heating oils
- Specialty and process gases: GN2, GHe, GAr; semiconductor precursor, carrier, and deposition gases
- Corrosive media: optional PTFE, PFA, or FEP fluoropolymer liner available — wetted surface becomes chemically inert for broad compatibility
Not compatible with cryo-compressed hydrogen (CcH2). CcH2 operates at pressures exceeding the MAWP of all standard Insulon hose variants. Contact Concept Group for a custom solution. If system pressure at operating temperature exceeds MAWP, apply the derating table below or contact engineering.
Insulon Hose Maximum Allowable Working Pressure (MAWP) by Fluid Temperature — 1/4″ ID, High Pressure
MAWP is constant from cryogenic temperatures through room temperature (≤100°F / 38°C). For fluid temperatures above 100°F, use the derating table below. Round UP to the next 100°F row for conservatism (e.g., a 320°F system uses the 400°F row). All assemblies are pressure tested at 1.5× MAWP per NAHAD Corrugated Metal Hose Assembly Specification Guidelines.
| Maximum Fluid Temperature (°F) | MAWP (psi) — Insulon Hose 1/4″ ID |
|---|---|
| 100 | 750 |
| 200 | 682 |
| 300 | 637 |
| 400 | 585 |
| 500 | 577 |
| 600 | 570 |
| 700 | 555 |
| 800 | 547 |
| 900 | 510 |
| 1000 | 350 |
| 1100 | 228 |
| 1200 | 143 |
| 1300 | 93 |
| 1400 | 48 |
| 1500 | 39 |
Insulon Hose Construction and Custom Ordering Options
- Inner bore: 316/316L SS, fully annealed corrugated tube. Tube stub OD: 0.250″
- Outer diameter: 1.05″. Minimum static bend radius: 3.98 in. Contact Concept Group for dynamic bend radius requirements in flexing/moving applications.
- Optional fluoropolymer liner: PTFE, PFA, or FEP
- Optional outer braid for abrasion resistance (increases OD)
- End fittings specified at order: NPT (male/female), compression, VCR/VCO, flanges (CF/ISO-KF/ANSI), tri-clamp/sanitary, flared swivel nuts (CGA/JIC/AN), custom
- Hose length: 1.5 ft – 65 ft overall including end fittings. Tolerance: ±1.5″ for lengths ≤48″; ±3% for lengths >48″
- ASTM G93 Level A oxygen cleaning available on request
- Pressure test certificate available on request
- 100% functionally tested. ISO 9001:2015. Made to order in the USA. ~3 weeks ARO.
Technical Specifications
| Bore Type | Corrugated |
|---|---|
| End Fittings (optional) | CGA-295 Brass, CGA-295 Stainless Steel, Compression Union, JIC 37-degree Swivel Nut, NPT Female, NPT Male, Tube stub (default) |
| Hose Inner Diameter (ID) | |
| Hose Operating Temperature (°C) | -270°C to 815°C |
| Hose Operating Temperature (°F) | -454°F to 1500°F |
| Lengths | 1.5 – 66 feet (0.5 to 20 meters) |
| Maximum Allowable Working Pressure (MAWP) at Room Temperature | |
| Minimum Bend Radius, Static | 3.98 in. |
| Outer Diameter (OD) | 1.05" |
| Performance Level | |
| Pressure | |
| Tube Stub OD | 0.250" |
| Wetted Surface Material | 316 stainless steel |
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