For decades, the cryogenic industry has relied on vacuum jacketed hoses for the safe and efficient transfer of cryogenic fluids. Today, Insulon Vacuum Jacketed Hoses are improving upon this tried-and-true technology. By eliminating the vacuum port, reducing the overall size and weight of the hose, and improving thermal insulation performance, Insulon Vacuum Jacketed Hose delivers advancements for the cryogenic industry. Optimize your cryogenic fluid transfer system with Insulon vacuum jacketed hose.
- Reduce boil-off material losses up to 45% compared to other vacuum jacketed hoses
- Safely transfer cold and cryogenic fluids including liquid nitrogen, hydrogen, helium, and oxygen
- Prevent the accumulation of condensation, frost, moisture
- Maintain hose surface closer to ambient temperatures
- Easy installation and low maintenance (no pump downs)
- 316L stainless steel wetted path and external surfaces
- Typically smaller outer diameter than other vacuum jacketed hoses
- Low pressure and high pressure options available; Custom hoses available for ultra-high pressure applications
- Option to include multi-layer insulation (MLI)
- ASTM G93 oxygen cleanliness up to Level A available upon request
- Compatible with a range of end fittings
- Diameters include 1/4″, 3/8″, 1/2″, 3/4″, and 1″ ID
- Lengths up to 20 meters (66 feet)
Applications
Cryofreezers for biomedical research
Cryogenic freezers need to maintain ultra-low temperatures to preserve the integrity and efficacy of samples including live tissues and cells for biomedical research.
Cryogenic cooling systems
Ensure superior sensitivity and reduce thermal noise with compact, highly efficient vacuum jacketed hoses for integrated dewar cooler assemblies (IDCA) and other cryogenic cooling systems. Applications include infrared (IR) sensors, high-power lasers, and other advanced scientific instruments.
Food and beverage manufacturing
Insulon vacuum jacketed hoses reduce condensation and ensure reliable preservation for rapid freezing, chilling, and cryogenic grinding processes used to preserve perishable food and beverage products.
Laboratory equipment
Scientific and research laboratories utilize liquid cryogens including nitrogen, helium, oxygen, and other materials. Ensure optimal functioning of instrumentation including cryostats, separation, and analytical tools while reducing condensation with Insulon hose.
Liquid and cryo-compressed hydrogen fuel
Maximize energy storage by minimizing thermal ingress with Insulon hoses for hydrogen. Benefits include low non-volatile residue (NVR) on surfaces and annealed stainless steel to combat hydrogen embrittlement. Transportation applications include aviation and heavy-duty trucking.
Materials research
Advanced materials research depends on cryogenic fluids for low-temperature testing, thermal cycling, the study of superconducting materials, cryogenic treatments and machining, cryogenic grinding, thin film deposition, and quantum materials research.
…and more. Questions about your application? Contact us →
Select the right performance level for your application
With Insulon hose, customers can build the vacuum jacketed hose system that is right for their unique application, goals, and constraints. Liquid cryogens rely on special features like multi-layer insulation (MLI) to minimize boil-off losses. Manufacturing plants that require hoses to consume as little space as possible select Standard hoses to reduce the outer diameter. Applications that need an easy-to-maneuver insulated hose, including cryogenic dispensing, benefit from improved handling and ergonomics with Standard Insulon hoses as well.
Learn more about selecting the right performance level for cryogenic vacuum jacketed hoses →
Standard Performance
With a smaller outer diameter, Standard Insulon Hose are ideal for space-constrained systems or applications that require greater degrees of flexibility.
- Proprietary Insulon vacuum space
- Smaller outer diameter
- Greater flexibility (smaller minimum bend radius)
- Excellent thermal insulation performance
- Reduce boil-off material losses
MLI Performance
With proprietary, high-density multi-layer insulation, Insulon Hose with MLI deliver maximum thermal insulation for cryogenic fluids to minimize boil-off material losses.
- Proprietary Insulon vacuum space
- Larger outer diameter
- Less flexibility (larger minimum bend radius)
- Maximum thermal insulation performance
- Minimize boil-off material losses
Reduce condensation in cryogenic dispensing applications
Cryogenic dispensing applications often opt for uninsulated hoses due to their lightweight and flexible design. But, this leads to excessive moisture buildup and dangerous exposure to extreme temperatures. With Standard Insulon Hose, cryogenic dispensing applications finally have low profile, flexible, vacuum insulated hoses to improve operator comfort and safety.
Shop Insulon Safe Dispensing Hose with Phase Separator →
Right: Cryogenic hose (uninsulated)
Safer surface temperature analysis
This chart illustrates the temperature difference between the process media (LN2, -196°C) and the external surface of an Insulon vacuum jacketed hose. The temperature difference at steady state was over 205°C (369°F). Ambient temperature was 23°C.
This analysis was conducted with a 1/2″ ID x 6′ L Insulon Vacuum Jacketed Hose, Low Pressure, Standard. High pressure hoses also available. Option to include multi-layer insulation (MLI) for “super” insulation performance.
Reduce boil-off losses up to 45% compared to other vacuum jacketed hoses with MLI
High performance Insulon Vacuum Jacketed Hose includes multi-layer insulation (MLI) to reduce boil-off material losses by up to 45%.
- During the LN2 Boil-Off Testing, Insulon Vaucum Jacketed Hose with MLI achieved a boil-off rate of 0.6 W/m.
- During the same period, another vacuum jacketed hose with MLI allowed liquid nitrogen to boil-off at a rate of 1.1 W/m.
Insulon hoses are engineered for cryogenic fluids including liquid nitrogen, hydrogen, helium, oxygen, and more. In addition to minimizing boil-off, Insulon Vacuum Jacketed Hoses with MLI reduce condensation, improve thermal energy efficiency, maintain safer surface temperatures, and more.
Ideal for space-constrained applications, Insulon hoses have smaller outer diameters than most other vacuum jacketed hoses. (Learn more → How compact are Insulon vacuum jacketed hoses?)
A lower maintenance option, Insulon hoses never require pump-down maintenance, even at installation! (Learn more → Zero pump-down maintenance)
