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Pressure Class vs. MAWP: How Temperature Determines a Hose’s Pressure Limit

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Product specification sheets usually list a pressure and a temperature range, and it is tempting to read the pressure as a single value that product will always hold constant across the entire temperature range, but both readings would be incomplete. A stated pressure rating describes what a product can do under reference conditions, but for engineered products like Insulon® Vacuum Jacketed Hose, the real working pressure limit varies with application temperature.

A rating indicates a class, not a constant

Most pressure ratings are class designations. For example, a pipe flange rated to ASME B16.5 Class 150 does not hold 150 psi everywhere; the class sets a strength tier, and the actual allowable pressure can be found in a pressure-temperature table for that material. The same Class 150 flange can lose a significant portion of its ambient rating at high temperature. Other flanges and end fittings work the same way. The pattern repeats for fluid transfer products including pipes, hoses, and tubing.

What MAWP means for vacuum jacketed hoses

Insulon® Vacuum Jacketed Hose is sold in two pressure classes, Low Pressure (LP) and High Pressure (HP), and follows the same logic. Each hose has a default Maximum Allowable Working Pressure (MAWP) which is stated at room temperature (RT) and applicable for all fluid transfer applications at room temperature and below, including cold and cryogenic applications.

For high temperature applications, MAWP specifications derate as application temperature increases. The higher the temperature, the more MAWP will be reduced. For example, at room temperature and below, Insulon® Vacuum Jacketed Hose, High Pressure, 1″ ID is rated to 500 psi MAWP. With a fluid temperature of 250 degrees Celsius, the same hose is rated to 385 psi MAWP.

Why pressure derates as temperature rises

The allowable stress a material can withstand goes down at higher temperatures and stays the same (or even gets stronger) at lower temperatures. Engineering specifications build this directly into their pressure-temperature tables, which is why a flange, a pressure vessel, and a vacuum jacketed hose are all rated at a reference temperature and then derated above it.

How to spec your system correctly

Use the hose inner diameter (ID) size, the maximum fluid temperature, and the maximum fluid pressure to determine whether Low Pressure (LP) or High Pressure (HP) Insulon® Vacuum Jacketed Hose is right for your system. If your application requires an even higher pressure rating than those available from HP Insulon® Hoses, contact us. We also manufacture and supply ultra-high-pressure Insulon® Hoses for applications with fluid pressures as high as 7000 psi.

Contact us at [email protected] or +1 (561) 320-9995, or get in touch here.

Concept Group LLC

Concept Group LLC is a thermal engineering firm specializing in advanced insulation solutions for complex and demanding thermal challenges. We combine innovative engineering with expert manufacturing to develop proprietary solutions for clients across industries.

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